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Automatic Blow Molding Machine Model AL2000 to AL6000S 2000-6000 bottles per hour
AL2000 to AL6000S
Quantity:
CP 1

HM ICO 41X42 BLOW MOULDING PROCESS:

1

HM ICO 41X42 MACHINE ADVANTAGES

1.Energy saving over 50%, benefit from minimized preform heating pitch.
2. Structures with optimized design enable a higher per cavity output of 1,800-2,000bph.
3. Comparing with standard ordinary machine, few air cylinders in use, less maintenance cost.
4. Equipped with servo motors, faster action and no separate low pressure air input is required for operation.

HM ICO 41X42 KEY FEATURES

1. Preform Feeding

1)Rotary dial plate design enablecontinuousand high speed preformfeeding
2)No pneumatic claws, more reliable and less maintenance;
3)Multiple protection device for precise preform feeding.

2. Transfer and heating

1)Horizontal rotation transfer style, no preform turnover, simple structure;
2)Minimized preform heating pitch for less energy consumption;
3)Cooling channel applied in neck area to guarantee no deform of preform neck;
4)Optimized ventilation to ensure heating consistency
5)Equipped with function of preform temperature detection.

3. Transfer and bottle out

1)Servo motor driving for preform transfer and location with quick and precise action;
2)No pneumatic clampers were used for bottle taking out, less maintenance in future, less running cost.

4. Clamping and stretching blow molding

1)Servo motor clamping system with synchronized base blow mold for fast response operation;
2)Precision electromagnetic blowing valve group for fast and high productivity;
3)No link rod,no toggle structure, simple and reliable clamping system. Less maintenance required.

5. Controlling

Siemens controlling system with 9 inch touch screen for simple and stable operation.

6. Others

1)Simplified construction, quick mold changedesign;
2)Low power and air consumption, longer life-span and lower wear, more clean structure.
3)Be able to be connected directly to air conveyor to bottling production line easily.

HM ICO 41X42 MACHINE DETAILS

 

PET preform continuous feeding 

Design: Patent preform holder, motor feeding, with protect device, no pneumatic parts, 

Advantage: Fast and stable

 

Power Saving Heating System

Design: Minimized heating pitch

Advantage: Energy saving over 50%


 

High Pressure Blowing Valve group

BrandSEITZ, Switzerland

Functions including:

1. Pre-blow

2. High pressure blowing

3. Blowing exhaust

4. Blow air recycle (optional)

 

Stretching

Design: by Servi motor

Advantage: Fast and precision

 


   

HM ICO 41X42 MACHINE DETAILS

Mold Clamping

Design: Cam linkage structure, servo motor, standard sizes.

Advantage: Fast clamping, quick mold changing.

 

After blowing bottle directly connect to filling line

Design: a section with air blowing for air conveyor

Advantage: connect to air conveyor line directly, or directly transfer to rinsing section of filling machine synchronously similar to combi machine.

 

Motion PLC Siemens

Design: Siemens motion PLC, servo motor system, heating by intelligent regulators

Advantage: Fast and synchronous actions, precision controlling.

 

HM ICO 41X42  TECHNICAL PARAMETERS

ModelCP5-2.5LCP6-1.5LCP7-1.5LCP8-1.0LCP9-0.7L
Theoretical production capacity(1)BPH1000012000140001600018000
Number of mold cavityPC5 6 79
ContainerMax.bottle volumeL2.51.51.51.00.7
Max. neck diametermm3030303030
Max.bottle diametermm11095958070
Max. bottle heightmm350350350300300
MoldingSpindle pitch
(Heating pitch)
mm3838383838
Cavity pitchmm1251051059080
PowerMax.heating powerKW5040808060
Servo motor powerKW16.516.516.516.516.5
Other motor powerKW4.24.2555
Total powerKW70.760.710210282
Voltage/FrequencyV/HZ380/220V±10% 50/60HZ
Air systemOperating pressurebar77777
Air consumingL/min10001000100010001000
Blowing pressurebar3535353535
High pressure air consuming(2)L/min50006500750080009000
Mold cooling waterOperating pressureBar3-53-53-53-53-5
Temperature range10-1210-1210-1210-1210-12
Flow rateL/min5050505050
Cooling capacityHP55555
Heater cooling waterOperating pressurebar3-53-53-53-53-5
Temperature range15-2015-2015-2015-2015-20
Cooling capacityHP55555
MachineMeasurement(LxWxH)m5.2*1.5*2.65.2*1.5*2.65.8*1.5*2.65.8*1.5*2.65.8*1.5*2.6
WeightKG550055006000 6000 6000 

1. The theoretical production capacity and the actual power consumption  depend on bottle size, shape and bottle weight.
2. High pressure consuming depends on bottle size and operating conditions.
3. Specifications might be changed when the machine is improved without prior notice.